mastermix gear drive compact

Name: mastermix gear drive compact
Brand: t-s-i.de
SKU: 2381-0000-1000
Price: 47950.00 EUR
Availability: InStock

8 - 12 weeks

Article number 2381-0000-1000

Weight 640.0 kg

System type 2K gear dosing system

Material containers 600 ml foil bag and 20 l hobbock

Application Manual or automated application of adhesives and sealants

2-component gear dosing system for processing adhesives and sealants from 20 l containers
The mastermix gear drive compact is a particularly space-saving dosing system for the precise processing of reactive 2-component adhesives and sealants in mixing ratios from 1:1 to 100:2.
Both components are pumped from 20-liter hobbocks via pneumatically driven piston pumps and transferred to servo-driven gear metering pumps. These enable precise, volume-flow-controlled material delivery with high dosing accuracy. Mixing takes place in the static mixer.

With a footprint the size of a Euro pallet, the system is ideal for confined spaces or mobile applications.
Optionally, it can also be operated with smaller or larger containers up to approximately 50 l – e.g., with pressure vessels including agitators, vacuum, or heating.

The mastermix gear drive compact is designed for manual applications, but can also be integrated into semi-automated processes.
Despite its compact design, it meets the same requirements for precision, process reliability and flexibility as the larger mastermix gear drive.

Documents

Datenblatt mastermix gear drive compact

Ablauf Zusammenarbeit

Optionale Ausstattung

2K Auftragspistolen System-Konfiguration

Datenblatt Einwegmischer Kunststoff Spiralmischer

Flexible & modular

For manual applications or automated processes with robots or portals
Precise & consistent

Exact mixing ratios thanks to gear pumps with even material flow
Low maintenance & open

Open, accessible design with easy maintenance and no unnecessary panels
Durable & proven

High-quality Siemens and Festo components for long-term industrial use

Technical data

Output depends on material viscosity, temperature, material batch, etc.
Pneumatic control of A-side
B-side control pneumatic
Power connection 3 x 400 V+N+PE/ 3.8 kW
Compressed air requirement 6 bar, 600 l/min
Dimensions L x W x H 1500 x 1000 x 1800 mm
Height with swivel arm 2500 mm
Standard swivel arm length 1200 mm
Standard hose length 2500 mm
Weight approx. 640 kg

Standard equipment*

Siemens S7-1500 / Touch Panel / Ethernet-capable for later integration into automated systems
Software interface prepared for controlling the automation (standard via Profinet; other interfaces on request)
Siemens servo motors
Digital pressure sensors
Dead volume-free design
Optical and acoustic pot life monitoring
Signal light for system notifications on the display
Material shortage monitoring
Overpressure protection
Follower plate with reduced residual quantity
Two-hand safety control for A and B sides
Drum empty signal with pump shutdown
Maintenance-free pump sealing
Variable adjustable mixing ratio
Optimized 200l drum change (recesses in base plate for pallet truck)

*Equipment may vary depending on project requirements

Special equipment

Other container sizes on request
Follower plate heating A and B components
Cartridge filling (1K and 2K)
Parking position with automatic blind shot
Permanent control of the mixing ratio by volume measuring cells
Extension working hose
Special paint finish on request
Swivel arm extension
Swivel arm extension
Mobile system with wheels
For further options see brochure "Optional for mastermix series" or on request.

The mastermix gear drive is a modular gear dispensing system for 2-component adhesives in industrial applications. It is suitable for both manual and automated applications, for example, in the caravan, window, automotive, and glass industries. Thanks to precise gear pumps, a Siemens control system, and a robust design, it offers maximum reliability when processing high-viscosity adhesives and sealants. Made in Germany.

Our services at a glance

Maintenance contract

Plannable costs thanks to regular inspections with documented statuses. Price advantages for labor and spare parts, tailored to operating time and usage. Plannable.

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Spare parts service

Over 3,500 items in stock, fast shipping, and assistance in identifying required parts. We shorten downtimes, ensure workflows remain reliable, and processes remain stable.

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Remote support

Permanently free of charge: Support via video call, WhatsApp video, phone, or email. Remote analysis and solutions are available promptly on weekdays and clearly documented.

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Maintenance & Repair

Preventive maintenance and prompt repairs, on-site or in our workshop. Transparently documented for high plant availability, safety, and process stability.

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Training

Practice-oriented training courses provide operators, maintenance staff, and technicians with the know-how to operate systems safely and efficiently. We tailor the content, duration, and format precisely to your processes – either at your site or at our facility, offering clear, hands-on practical experience.

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Workshop service

In our workshop, we repair components, assemblies, and complete systems that are sent to you. Upon receipt, we inspect the damage and provide a detailed cost estimate. Once you approve the repair, our specialists will carry out the repair, test its functionality, and promptly return the device to you.

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