2K Gear Dispensing System

mastermix gear drive

Name: mastermix gear drive
Brand: t-s-i.de
SKU: 2382-0000-1000
Price: 53900.00 EUR
Availability: InStock

Delivery time: 8 - 12 weeks

From 53.900,00 €^*

* excl. VAT and shipping

Article number 2382-0000-1000

Weight 650.0 kg

System type 2K gear dosing system

Material containers 600 ml foil bag, 20 l hobbock, 200 l barrel, and 1,000 l IBC

Application Manual or automated application of adhesives and sealants

2-component gear dosing system for processing adhesives and sealants from 200 L and 20 L containers.

The mastermix gear drive is a high-precision dosing system for processing reactive 2-component adhesives and sealants in mixing ratios from 1:1 to 100:2. Both components are pumped from the containers via pneumatically driven piston pumps and transferred to servo-driven gear metering pumps. These ensure precisely defined, even material delivery with the highest dosing accuracy. Mixing takes place in the static mixer.

The system is designed as standard for pumping from 200-liter drums (component A) and 20-liter hobbocks (component B). Other container sizes are optionally available – from 600-ml foil bags to 1000-liter IBCs. Alternatively, material pressure vessels can be used, for example with agitators, vacuum degassing, or heating, depending on material requirements.

The mastermix gear drive is suitable for both manual applications and for integration into partially or fully automated production processes. Thanks to the Siemens S7-1500 controller, modular construction, and industrial design, it ensures maximum process reliability, flexibility, and efficiency in professional use.

Flexible & modular

For manual applications or automated processes with robot or gantry

Precise & consistent

Exact mixing ratios thanks to servo-driven gear pumps with a constant material flow

Low-maintenance & open

Open, accessible design with easy maintenance and no unnecessary covers

Durable & proven

High-quality Siemens and Festo components for continuous industrial use

2.500+ systems installed worldwide Since 1998 mixing and metering technology 100% developed and built in Germany

Technical data

Output rate 25 to 10,000 ml/min, depending on viscosity and configuration
Pneumatic control of the A-side
B-side control pneumatic
Power connection 3 x 400 V+N+PE/ 3.8 kW
Compressed air requirement 6 bar, 600 l/min
Dimensions L x W x H 1500 x 1000 x 1800 mm
Height with swivel arm 2500 mm
Standard swivel arm length 1200 mm
Standard hose length 2500 mm

Standard equipment

Siemens S7-1500 / Touch Panel / Ethernet-capable for later integration into automated systems
Software interface prepared for controlling the automation (standard via Profinet; other interfaces on request)
Siemens servo motors
Digital pressure sensors
Dead volume-free design
Optical and acoustic pot life monitoring
Signal light for system notifications on the display
Material shortage monitoring
Overpressure protection
Follower plate with reduced residual quantities
Two-hand safety control for A and B sides
Barrel empty signal with pump shutdown
Maintenance-free pump sealing
Variable adjustable mixing ratio
Optimized 200l drum change (recesses in base plate for pallet truck)

*Equipment may vary depending on project requirements

Optional equipment

Other container sizes on request
Follower plate heating A and B components
Cartridge filling (1K and 2K)
Parking position with automatic blind shot
Permanent control of the mixing ratio by volume measuring cells
Extension working hose
Special paint finish on request
Swivel arm extension
Swivel arm extension
Mobile system with wheels
For further options see brochure "Optional for mastermix series" or on request.

mastermix gear drive

This system

Use case

Standard for manual and semi-automated workstations

Material supply

Standard 200 l drum (A component) and 20 l hobbock (B component), other combinations from 600 ml foil bag up to 1,000 l IBC available

Dimensions L x W x H

1500 x 1000 x 1800 mm

Price

from 53.900,00 €

mastermix gear drive robot

Use case

For automated cells with robot or linear gantry

Material supply

Standard 200 l drum (A component) and 20 l hobbock (B component), other combinations from 600 ml foil bag up to 1,000 l IBC available

Dimensions L x W x H

1500 x 1000 x 1800 mm

Price

from 59.900,00 €

View details

mastermix gear drive compact

Use case

Space-saving and mobile for changing locations

Material supply

Standard 20 l hobbock for the A and B component, alternatively 600 ml foil bag for the B component

Dimensions L x W x H

1200 x 800 x 2200 mm

Price

from 49.900,00 €

View details

What is the difference between gear drive, robot and compact?

All three variants are based on the same servo-driven gear metering technology with Siemens S7-1500 control. The mastermix gear drive is the standard system with material supply from a 200 l drum (A component) and a 20 l hobbock (B component). The robot is prepared for integration into automated cells with a robot or linear gantry. The compact is the space-saving, mobile variant with 20 l hobbocks for the A and B component. You will find a direct comparison in the variant overview on this page.

Which container sizes are available?

Standard for the gear drive and robot is a 200 l drum for the A component and a 20 l hobbock for the B component, for the compact 20 l hobbocks for both components. Per component, containers from 600 ml foil bag up to 1,000 l IBC are possible. Common combinations include 20 l/20 l, 20 l/600 ml, 200 l/600 ml, 200 l/200 l or 1,000 l/200 l. Which combination makes sense depends on material and consumption, we are happy to advise you.

Which adhesives and sealants can the system process?

The mastermix gear drive processes 2K adhesives and sealants such as silicones, polyurethanes, MS polymers, epoxy resins, polysulfides, methacrylates (MMA) and booster systems.

How much maintenance does the system need?

The system has an open, easily accessible design without unnecessary covers. This reduces downtime and greatly simplifies maintenance. Optional maintenance contracts with predictable costs are available.

How quickly is the system available?

Depending on availability about 1 week from stock, or 8 to 12 weeks for new production. For special configurations the lead time can be up to 20 weeks.

Service across the entire lifecycle

Maintenance contracts with predictable costs, fast spare parts supply from stock and free remote support, directly from the manufacturer.

View our services

Your direct contact

Kevin Schwartz

Managing Director

Send us your requirements via the inquiry form, ideally including the technical data sheet of your adhesive or sealant. We will check whether our metering technology fits your process and usually get back to you within 1 to 2 working days with a well-founded assessment and an individual quote.