2K Gear Dispensing System

mastermix gear drive robot

Name: mastermix gear drive robot
Brand: t-s-i.de
SKU: 2382-0000-2000
Price: 59900.00 EUR
Availability: InStock

Delivery time: 8 - 12 weeks

From 59.900,00 €^*

* excl. VAT and shipping

Article number 2382-0000-2000

Weight 620.0 kg

System type 2K gear dosing system

Material containers 600 ml foil bag, 20 l hobbock, 200 l barrel, and 1,000 l IBC

Application Automated application of adhesives and sealants with linear gantry or robot

2-component gear dispensing system for processing adhesives and sealants in automated applications.

The mastermix gear drive robot is a high-precision dispensing system for processing reactive 2-component adhesives and sealants in mixing ratios from 1:1 to 100:2 – specially developed for use in automated production processes with robots or linear gantries. Both components are pumped from the containers via pneumatically driven piston pumps and transferred to servo-driven gear metering pumps. Mixing takes place in the static mixer.

The system is designed as standard for pumping from 200-liter drums (component A) and 20-liter hobbocks (component B). Other container sizes are also available as an option – from 600-ml foil bags to 1000-liter IBCs. Alternatively, material pressure vessels with agitators, vacuum, or heating can be used depending on material requirements.

The dispensing units are pre-assembled on aluminum base plates and prepared for direct mounting on the robot or gantry – ensuring fast and stable integration into your automation solution. A custom-designed PROFINET interface is included as standard and enables easy connection to higher-level control systems.

The mastermix gear drive robot combines the highest dosing accuracy with maximum integration capability – ideal for process-reliable applications in continuous industrial operation.

Flexible & modular

For manual applications or automated processes with robot or gantry

Precise & consistent

Exact mixing ratios thanks to servo-driven gear pumps with a constant material flow

Low-maintenance & open

Open, accessible design with easy maintenance and no unnecessary covers

Durable & proven

High-quality Siemens and Festo components for continuous industrial use

2.500+ systems installed worldwide Since 1998 mixing and metering technology 100% developed and built in Germany

Technical data

Output rate 25 to 10,000 ml/min, depending on viscosity and configuration
Pneumatic control of the A-side
B-side control pneumatic
Power connection 3 x 400 V+N+PE/ 3.8 kW
Compressed air requirement 6 bar, 600 l/min
Dimensions L x W x H 1500 x 1000 x 1800 mm

Standard equipment

Siemens S7-1500 / Touch Panel / Ethernet-capable for later integration into automated systems
Software interface prepared for controlling the automation (standard via Profinet; other interfaces on request)
Siemens servo motors
Digital pressure sensors
Dead volume-free design
Optical and acoustic pot life monitoring
Signal light for system notifications on the display
Material shortage monitoring
Overpressure protection
Follower plate with reduced residual quantities
Two-hand safety control for A and B sides
Barrel empty signal with pump shutdown
Maintenance-free pump sealing
Manual mixing ratio control
Variable adjustable mixing ratio
200 l A-barrel/ 20 l B-barrel
Optimized 200l drum change (recesses in base plate for pallet truck)

*Equipment may vary depending on project requirements

Optional equipment

Other container sizes on request
Follower plate heating A and B components
Cartridge filling (1K and 2K)
Parking position with automatic blind shot
Permanent control of the mixing ratio by volume measuring cells
Extension working hose
Special paint finish on request
For further options see brochure "Optional for mastermix series" or on request.

mastermix gear drive

Use case

Standard for manual and semi-automated workstations

Material supply

Standard 200 l drum (A component) and 20 l hobbock (B component), other combinations from 600 ml foil bag up to 1,000 l IBC available

Dimensions L x W x H

1500 x 1000 x 1800 mm

Price

from 53.900,00 €

View details

mastermix gear drive robot

This system

Use case

For automated cells with robot or linear gantry

Material supply

Standard 200 l drum (A component) and 20 l hobbock (B component), other combinations from 600 ml foil bag up to 1,000 l IBC available

Dimensions L x W x H

1500 x 1000 x 1800 mm

Price

from 59.900,00 €

mastermix gear drive compact

Use case

Space-saving and mobile for changing locations

Material supply

Standard 20 l hobbock for the A and B component, alternatively 600 ml foil bag for the B component

Dimensions L x W x H

1200 x 800 x 2200 mm

Price

from 49.900,00 €

View details

What is the difference between gear drive, robot and compact?

All three variants are based on the same servo-driven gear metering technology with Siemens S7-1500 control. The mastermix gear drive is the standard system with material supply from a 200 l drum (A component) and a 20 l hobbock (B component). The robot is prepared for integration into automated cells with a robot or linear gantry. The compact is the space-saving, mobile variant with 20 l hobbocks for the A and B component. You will find a direct comparison in the variant overview on this page.

Which container sizes are available?

Standard for the gear drive and robot is a 200 l drum for the A component and a 20 l hobbock for the B component, for the compact 20 l hobbocks for both components. Per component, containers from 600 ml foil bag up to 1,000 l IBC are possible. Common combinations include 20 l/20 l, 20 l/600 ml, 200 l/600 ml, 200 l/200 l or 1,000 l/200 l. Which combination makes sense depends on material and consumption, we are happy to advise you.

Which adhesives and sealants can the system process?

The mastermix gear drive processes 2K adhesives and sealants such as silicones, polyurethanes, MS polymers, epoxy resins, polysulfides, methacrylates (MMA) and booster systems.

How much maintenance does the system need?

The system has an open, easily accessible design without unnecessary covers. This reduces downtime and greatly simplifies maintenance. Optional maintenance contracts with predictable costs are available.

How quickly is the system available?

Depending on availability about 1 week from stock, or 8 to 12 weeks for new production. For special configurations the lead time can be up to 20 weeks.

Service across the entire lifecycle

Maintenance contracts with predictable costs, fast spare parts supply from stock and free remote support, directly from the manufacturer.

View our services

Your direct contact

Kevin Schwartz

Managing Director

Send us your requirements via the inquiry form, ideally including the technical data sheet of your adhesive or sealant. We will check whether our metering technology fits your process and usually get back to you within 1 to 2 working days with a well-founded assessment and an individual quote.